Company Overview By Light Professional IT Services LLC readies warfighters and federal agencies with technology and systems engineered to connect, protect, and prepare individuals and teams for whatever comes next. Headq…
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Other
bachelor degree, professional certificate
Posted 31d ago
Apply by Jul 6
~40 hrs/week
Responsibilities
The role focuses on the mechanical design and physical integration of payloads onto Group 1 and Group 2 Unmanned Aircraft Systems. Responsibilities include CAD modeling, rapid prototyping, and providing field support for testing and evaluation.
Requirements
Requires a Bachelor's degree in Mechanical, Electrical, or Aerospace Engineering with at least 2 years of relevant experience. Candidates must be proficient in SolidWorks or Fusion 360 and be able to obtain a Secret security clearance.
Full job description
Company Overview
By Light Professional IT Services LLC readies warfighters and federal agencies with technology and systems engineered to connect, protect, and prepare individuals and teams for whatever comes next. Headquartered in McLean, VA, By Light supports defense, civilian, and commercial IT customers worldwide.
Position Overview
The UAS Integration Engineer is primarily responsible for UAS payload integration and UAS mechanical design, supporting the design, prototyping, integration, and testing of Unmanned Aircraft Systems (UAS) and their payloads for government programs, with an emphasis on Group 1 and Group 2 platforms. The role combines hands-on mechanical design with cross-disciplinary integration work, blending the responsibilities of a design engineer with those of a UAS systems specialist. Candidates must be competent in CAD and CAM software (SolidWorks, Fusion 360), hold a Mechanical or Electrical Engineering degree, and be open to travel up to 25%.
Working alongside senior engineers and within our rapid-prototyping facility, you will take payloads and subsystems from concept through CAD modeling, fabrication, fit-up, and physical integration onto airframes across lab, shop, and field environments. This is a growth-oriented position for an engineer early in their career who wants to build deep, practical UAS expertise. Early on, you'll execute well-scoped design and integration tasks; over time, you'll grow into owning payload integration efforts end to end and taking on broader systems responsibility.
This is not a remote position; the selected candidate will be required to work onsite in Port Orange, FL.
Responsibilities
Mechanical Design: Design UAS structures, mounts, brackets, enclosures, and payload interfaces using CAD software (SolidWorks, Fusion 360), accounting for weight, balance, and structural integrity.
Payload Integration: Integrate payloads—sensors, EO/IR cameras, communications equipment, radios, antennas, and mission-specific hardware—onto Group 1 and Group 2 UAS platforms, ensuring mechanical fit and electrical compatibility.
Rapid Prototyping: Support quick-turn design, prototyping, and iteration of UAS solutions using CAM software to prepare parts for machining, 3D printing, and fabrication.
DFM/DFA: Apply Design for Manufacturability and Design for Assembly principles to reduce cost and complexity while improving quality and reliability.
Field Support: Travel to test sites, customer locations, and demonstrations to support integration and evaluation activities (approximately 25%).
Required Experience/Qualifications
Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related discipline (Aerospace Engineering also applicable).
2+ years of relevant engineering experience; strong recent graduates with significant project, internship, or hands-on UAS/robotics experience will be considered.
Demonstrated competency in CAD and CAM software, specifically SolidWorks and/or Fusion 360.
Solid grasp of mechanical design fundamentals, tolerancing, and design for manufacturability and assembly.
Basic mechanical and electrical aptitude, including comfort with hand tools, test equipment, soldering, and wiring.
Highly organized and deadline-driven, with strong attention to detail and the ability to manage multiple integration tasks at once.
Clear written and verbal communication skills.
Willingness and ability to travel up to 25%.
Ability to obtain and maintain a Secret (Tier 3) security clearance as required by contract or program needs.
Preferred Experience/Qualifications
Hands-on experience with UAS, drones, or other unmanned and robotic platforms (academic, professional, or hobbyist).
Familiarity with Group 1 and Group 2 UAS platforms and applicable DoD/FAA categorization.
Experience with Autodesk Inventor in addition to SolidWorks/Fusion 360.
Familiarity with rapid prototyping, 3D printing, or CNC machining.
Basic understanding of RF, communications links, GPS/GNSS, or telemetry concepts.
FAA Part 107 Remote Pilot Certificate, or willingness to obtain one.
Special Requirements/Security Clearance
Ability to obtain and maintain a DoD Secret (Tier 3) clearance.
Up to 25% travel to support program objectives and customer engagements.
By Light Professional IT Services LLC, headquartered in McLean, VA, is a leading provider of advanced technology solutions delivering cyber and warfighter training platforms for Defense and National Security missions. The company’s two divisions, Cyber and Modeling, Simulation & Training, provide advanced cyber mission environments, synthetic training systems, and AI-enabled live training to prepare forces for modern conflict. By Light combines mission expertise with cutting-edge commercial technologies to enable defense organizations to predict, prepare, and prevail with greater speed, realism, and operational advantage.
By Light is ISO 9001, 20000-1, and 27001 registered; and CMMI-Dev Level 3 rated; and C3PAO assessed at CMMC Level 2.
Offices: 8484 Westpark Drive, Suite 600, McLean, VIRGINIA 22102, US · 3101 Wilson Blvd, Suite 850, Arlington, VA 22201, US · 4038 Gillespie St, Fayetteville, NC 28306, US · 7550 Teague Road, Suite 200, Hanover, MD 21076, US · 4510 Daly Dr, Suite 300, Chantilly, VA 20151, US
Based on 2561 listings with disclosed salaries, most technology jobs in Florida pay between $77k–$196k per year. Individual offers vary with seniority, company size, and specialization.
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There are currently 6,189 open technology positions in Florida listed on Clera. New openings are added daily as companies post roles.
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