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$75k–$90k/yr
Full-time
bachelor degree, postgraduate degree
401(k) Matching, Dental Insurance, Health Insurance, Paid Time Off, Vision Insurance
Posted 87d ago
~40 hrs/week
Responsibilities
Design and implement closed-loop control systems and PLC logic for next-generation metal additive manufacturing systems. Coordinate with automation integrators to optimize CNC platforms and develop advanced waveform generation for electromagnetic drivers.
Requirements
Requires a degree in Controls, Electrical, or Mechanical Engineering with 2+ years of experience in industrial closed-loop control systems. Proficiency in PLC programming, classical control theory, and real-time sensor integration is essential.
Full job description
Benefits:
401(k) matching
Dental insurance
Health insurance
Paid time off
Vision insurance
About the Role We are seeking a driven and curious R&D Controls Engineer to join our team developing next-generation metal additive manufacturing systems, including Liquid Metal Jetting (LMJ) and Laser-Assisted Directed Energy Deposition (DED) 3D printers.
You'll work at the intersection of laser physics, thermal control, CNC/PLC programming, and real-time systems. The role involves designing control architectures that coordinate sensors and actuators at interpolation cycle rates, developing advanced waveform generation for electromagnetic coil drivers, and collaborating with an external automation integrator (similar to a CSI-type relationship) to push the Siemens Sinumerik platform for additive manufacturing R&D.
We value mindset over checkbox credentials. If you have a solid controls or automation foundation and the self-motivation to learn new systems quickly, this role will give you the opportunity to work on problems that very few teams in the world are tackling.
Key Responsibilities
Design, implement, and tune closed-loop control systems for real-time thermal management during metal additive manufacturing.
Develop PLC logic and CNC synchronized actions for coordinating printing.
Implement PID and advanced control strategies (feedforward, adaptive gain scheduling).
Architect and configure CNC/PLC analog and digital I/O for integrating sensors (pyrometers, thermocouples) and actuators (laser power supplies, shutters, micro-motor pyrometer steering)
Develop and validate control algorithms that adapt to varying print speeds, toolpath geometries, and thermal conditions
Develop advanced waveform generation for electromagnetic coil drivers — including sub-thresholding pulse patterns, variable pulse widths, and complex frequency profiles using the Prio card or equivalent hardware
Collaborate with the print optimization and path planning team to ensure control strategies align with toolpath direction, speed profiles, and feature-type transitions
Serve as the internal bridge to automation integrators and Siemens support for CNC/PLC platform issues
Instrument and characterize system dynamics — measure plant transfer functions, identify thermal time constants, and size controller bandwidth accordingly
Support machine commissioning, integration testing, and design-of-experiments for process development
Maintain rigorous documentation of control architectures, tuning parameters, commissioning procedures, and test results
Required Qualifications
Bachelor's or Master's degree in Controls Engineering, Electrical Engineering, Mechatronics, or Mechanical Engineering with controls focus (or equivalent demonstrated experience)
2+ years of experience designing and implementing closed-loop control systems in industrial or R&D environments
Strong foundation in classical control theory: PID tuning, stability analysis, frequency response, and system identification
Hands-on PLC programming experience (Siemens, Beckhoff, Allen-Bradley, or similar industrial automation platforms)
Experience with real-time sensor integration (pyrometers, thermocouples, photodiodes, or similar high-speed analog instrumentation)
Experience configuring and commissioning industrial motion control systems (multi-axis CNC, servo drives, or motion controllers)
Ability to read, develop, and troubleshoot electrical schematics and control panel wiring
Proficiency with at least one industrial communication protocol (EtherCAT, PROFINET, Ethernet/IP)
Preferred Qualifications
Experience with Siemens Sinumerik CNC systems — synchronized actions ($AINA, $AOUTA, WHENEVER/DO), structured text, machine data configuration
Experience with Beckhoff TwinCAT or similar real-time platforms
Familiarity with laser systems — power modulation, analog control interfaces, safety interlocks
Experience with non-contact temperature measurement (pyrometry) including spectral filtering and emissivity considerations
Background in thermal process control (welding, heat treatment, laser processing, or additive manufacturing)
Knowledge of advanced control methods: feedforward compensation, Smith predictors for transport delay, gain scheduling, or model-predictive control
Electronics design experience — particularly H-bridge circuits, high-current motor drivers, or power electronics
FPGA or microcontroller programming for custom waveform generation or high-speed signal processing
Familiarity with G-code/CNC part program structure and post-processor development
Experience with machine safety systems (STO, SS1, SLS) and relevant standards (IEC 62443, ISO 13849)
Mindset & Attributes (What Matters Most)
Curious and self-motivated— the kind of engineer who hangs around, asks questions, and tries to figure things out without being told. This is the #1 trait we're looking for
Strong analytical and problem-solving mindset — able to diagnose issues across mechanical, electrical, thermal, and software domains simultaneously
Self-directed and resourceful in an R&D environment where requirements evolve and solutions aren't predefined
Comfortable iterating rapidly: prototype control logic, test on hardware, analyze data, refine
Clear communicator who can explain control system behavior to mechanical engineers, process engineers, and leadership
Collaborative and low-ego — willing to support builds, run experiments, and do hands-on work alongside design work
Comfortable working with external vendors and automation integrators as technical counterpart
Detail-oriented with a systems-level perspective — understands how a control loop interacts with toolpath planning, thermal physics, and part quality
What We Offer
Competitive salary and comprehensive benefits package
Opportunity to work on cutting-edge metal additive manufacturing technology at the frontier of closed-loop process control
Direct impact on product development — your control systems directly determine print quality and material properties
A collaborative, low-ego team environment focused on innovation and execution
Exposure to multidisciplinary challenges spanning controls, laser physics, materials science, and CNC systems
A culture that values curiosity, initiative, and continuous improvement
Even if you don't meet every qualification listed above, we strongly encourage you to apply. We'relooking for engineers with the right mindset — people who are curious, self-driven, and excited to learn. If you have a solid technical foundation and the motivation to push boundaries, our team will provide the guidance and resources to get you up to speed quickly. The right attitude and aptitude matter far more than checking every box.
Related keywords
Metal Additive ManufacturingLiquid Metal JettingDirected Energy DepositionSiemens SinumerikBeckhoff TwinCATEtherCATPROFINETEthernet/IPPyrometryThermocouplesG-codeFPGAH-bridge CircuitsPower ElectronicsISO 13849IEC 62443
Pioneering Additive Manufacturing Solutions. Shaping the future with innovation and cutting-edge technology.
Industry
Industrial Machinery Manufacturing
Company size
11-50 employees
Founded
2015
Headquarters
Palm City, Florida
LinkedIn followers
4,777
ADDiTEC is a leading innovator in advanced metal manufacturing, serving as a trusted partner to global industry leaders in the aerospace, automotive, research, and energy sectors. Since pioneering multi-laser Directed Energy Deposition (LDED) technology in 2016, ADDiTEC has continued to innovate. The company recently launched its high-power 6kW laser DED systems to enhance material capabilities, deposition rates, and overall performance for industrial-scale applications. ADDiTEC also expanded its technology portfolio with the acquisition of state-of-the-art Liquid Metal Jetting (LMJ) technology with over 300 patents, offering high-resolution, cost-efficient metal printing with superior quality and environmental advantages.
Our adaptable, scalable, and seamless hybrid systems enable integration into various applications, elevating metal component production to new heights. With a proven successful commercialization and global recognition track record, ADDiTEC provides comprehensive R&D services, training, aftermarket support, and application development to empower advanced manufacturing endeavors across multiple industries.
In-depth material characterization and testing capability in ADDiTEC’s Durham, NC facility offers quick-turn post-print analysis and inspection. ADDiTEC is growing its global network of strategic partners, offering customers a simple regional solutions provider for pre and post-sale activities. Collaborate with ADDiTEC, your partner in advancing the future of metal manufacturing.
Offices: 4413 SW Cargo Way, Palm City, Florida 34990, US · 3252 S Miami Blvd, Suite 120, Durham, North Carolina 27703, US · 4413 SW Cargo Way, Palm City, Florida 34990, US
Additive Manufacturing3D printingMetal printingNuclear InnovationResearch & DevelopmentHybrid ManufacturingLaser Assisted Metal DepositionMetal 3D Printing Directed Energy DepositionWire-Laser Metal 3D Printing
How many Manufacturing jobs are open in Durham, NC right now?
There are currently 549 open manufacturing positions in Durham, NC listed on Clera. New openings are added daily as companies post roles.
Which companies are hiring for Manufacturing roles in Durham, NC?
Companies currently hiring include KBI Biopharma, PowerSecure, Inc., Analog Devices, Wolfspeed, LCI, among others. Browse the listings above to see every active employer.
Are there remote or hybrid Manufacturing jobs in Durham, NC?
Yes — 66 of the 549 open manufacturing positions offer remote or hybrid work (18 remote, 48 hybrid).
How do I apply for Manufacturing jobs in Durham, NC?
Each listing links directly to the employer's application page. Apply early — fresh listings get the most recruiter attention in the first two weeks.