ETCH, INC Thermal Mechanical Engineer – Job Description Baltimore, MD Full-time ETCH is a startup commercializing a radically new and efficient decarbonization technology for the simultaneous greenhouse gas-free producti…
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Full-time
bachelor degree, postgraduate degree
Posted 92d ago
~40 hrs/week
Responsibilities
Lead the design and development of advanced reactor systems and supporting infrastructure for decarbonization technology. Focus on scaling from pilot to commercial systems, optimizing thermal uniformity, and integrating balance-of-plant systems.
Requirements
Requires a Bachelor's or Master's degree in Mechanical Engineering with over 5 years of experience in high-temperature systems and reactor design. Proficiency in CAD and FEA/CFD tools, along with knowledge of ASME codes and high-temperature materials, is essential.
Full job description
ETCH, INC
Thermal Mechanical Engineer – Job Description
Baltimore, MD Full-time
ETCH is a startup commercializing a radically new and efficient decarbonization technology for the simultaneous greenhouse gas-free production of hydrogen and solid carbon from natural gas.
Primary duties include leading the design and development of advanced reactor systems and supporting infrastructure. This role will be central to scaling from pilot to commercial systems, with a strong emphasis on reactor bundles, high-temperature design, and balance-of-plant (BOP) integration. Focus will be on design, improving performance and efficiency, and safety of the processes all while driving continuous improvements and innovations.
Other duties include:
Reactor & Core System Design
Design and optimize annulus reactor bundles, including thermal uniformity, flow distribution, and mechanical integrity
Develop detailed mechanical designs for pilot reactor modifications and scale-up to 5 MTPD (metric tons per day) reactor systems
Perform thermal and structural calculations for high-temperature operation (≥1000°C environments)
Evaluate materials of construction considering creep, thermal expansion, and chemical compatibility
Structural & Mechanical Systems
Design structural supports for reactor systems, accounting for thermal expansion, vibration, and load conditions
Ensure mechanical robustness and maintainability of reactor assemblies
Develop expansion joints, supports, and interfaces between hot and cold sections
Balance of Plant (BOP) & Layout
Lead mechanical design and layout for balance-of-plant systems, including:
Heat exchangers
Piping systems
Valves and flow control
Gas handling systems
Develop plant layout and equipment arrangement for pilot and commercial facilities
Ensure proper integration between reactor core and BOP systems
Engineering Analysis & Optimization
Conduct thermal modeling (CFD/FEA preferred) and heat transfer analysis
Perform stress analysis and lifecycle evaluation of critical components
Support optimization of system efficiency, uptime, and reliability
Execution & Scale-Up
Support transition from pilot to commercial-scale systems
Work closely with fabrication teams, vendors, and operations
Participate in installation, commissioning, and troubleshooting
Qualifications:
Education: Bachelor’s or Master’s degree in Mechanical Engineering or related field
5+ years of experience in: High-temperature systems, Reactor design / process equipment, Thermal systems engineering
Experience with chemical plants, hydrogen systems, pyrolysis, or similar is highly preferred
High-temperature alloys, ceramics, and refractory materials
Pressure systems and piping design codes (ASME preferred)
Preferred Attributes
Experience designing modular or bundled reactor systems
Familiarity with scale-up challenges (pilot → commercial)
Hands-on mindset with ability to work in fast-paced startup environments
Strong problem-solving and ownership attitude
An ability to work independently as well as in a team environment toward timely execution of goals is required.
For immediate consideration, please submit your resume to [email protected].
ETCH is committed to equal opportunity for its employees. To that end, ETCH does not discriminate on the basis of sex, gender, marital status, pregnancy, race, color, ethnicity, national origin, age, disability, religion, sexual orientation, gender identity or expression, veteran status or other legally protected characteristic. ETCH is committed to providing qualified individuals access to all employment programs, benefits and activities on the basis of demonstrated ability, performance and merit without regard to personal factors that are irrelevant to the program involved.
Compensation commensurate with relevant experience.
ETCH’s revolutionary decarbonization technology delivers unrivaled economic value and versatility that will accelerate the clean energy transition. It scales from small, distributed uses to utility-scale with wide geographic applicability and without dependence on access to water, wind or solar.
Offices: 1703 S Clinton St, Baltimore, Maryland 21224, US
How much do Engineering jobs in Baltimore, MD pay?
Based on 993 listings with disclosed salaries, most engineering jobs in Baltimore, MD pay between $60k–$204k per year. Individual offers vary with seniority, company size, and specialization.
How many Engineering jobs are open in Baltimore, MD right now?
There are currently 1,209 open engineering positions in Baltimore, MD listed on Clera. New openings are added daily as companies post roles.
Which companies are hiring for Engineering roles in Baltimore, MD?
Companies currently hiring include Northrop Grumman Mission Systems, Inc., Northrop Grumman, Whitman, Requardt and Associates, LLP, John Hopkins University, AECOM, among others. Browse the listings above to see every active employer.
Are there remote or hybrid Engineering jobs in Baltimore, MD?
Yes — 210 of the 1209 open engineering positions offer remote or hybrid work (70 remote, 140 hybrid).
How do I apply for Engineering jobs in Baltimore, MD?
Each listing links directly to the employer's application page. Apply early — fresh listings get the most recruiter attention in the first two weeks.