Senior Mechanical Engineer, Battery HV Distribution
San Jose, California, United States · On-site
$144k–$185k/yr
Senior$3.5B raised
Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufactur…
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Skills: High Voltage Battery Design, Mechanical Design, CAD, NX, Tolerance Stack Analysis
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Skills: BMS Hardware Design, People Management, Electrical Engineering, High Voltage Battery Systems, Charge Control Units
Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufactur…
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Senior
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On-Site Health & Safety
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Senior Mechanical Engineer, Battery HV Distribution
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$144k–$185k/yr
Full-time
bachelor degree
Posted 13d ago
~40 hrs/week
Responsibilities
Design and develop mechanical enclosures, mounts, and interfaces for high-voltage battery components to ensure structural integrity and safety. Manage the full product development cycle from concept through prototype validation and high-volume production.
Requirements
Requires a Bachelor's degree in Mechanical or Aerospace Engineering with over 5 years of mechanical design experience, specifically with HV systems. Proficiency in NX CAD, GD&T, and familiarity with HV battery standards like UN38.3 and ISO is essential.
Full job description
Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.
Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members.
This role will play a key part in the design and integration of high-voltage components within our battery packs, contributing directly to the development of safe and efficient aircraft designs
What You’ll Do:
Design and develop mechanical enclosures, mounts, and interfaces for high voltage battery components, ensuring structural integrity and manufacturability
Size power conductors, optimize insulation strategy, and be responsible for interconnect strategy
Select high voltage contactors and perform fuse coordination studies to ensure safe and reliable power distribution to and from battery packs
Support high-voltage safety design practices, including creepage/clearance considerations, shielding, and sealing for HV components
Perform detailed tolerance stack-ups, FEA simulations, and DFMEA to validate designs
Develop and release 2D drawings and 3D CAD models using NX
Manage and support prototype builds and validation testing, incorporating feedback into iterative design cycles
Interface with manufacturing and supply chain partners to ensure design intent is maintained through production
What You Need:
Bachelor’s degree in Mechanical, Aerospace Engineering, or a related field
5+ years of mechanical design experience
Experience with HV systems and electric powertrains (bonus if hybrid)
Automotive or aerospace experience is a plus but not required
Expert understanding of efficient mechanical/thermal/electrical design.
Knows how to use simplified tools, calculations, CAE to quickly drive development.
Experience going through the product development process from concept to high volume production.
Developed parts with a number of manufacturing processes: laser welding, stamping, composites, adhesives, brazing, ultrasonic welding, fastening.
Familiar with UN38.3, IEC, UL, and ISO standards as they pertain to HV batteries.
Please note that this job description is intended to provide a general overview of the position and does not include an exhaustive list of responsibilities and qualifications
At Archer we aim to attract, retain, and motivate talent that possess the skills and leadership necessary to grow our business. We drive a pay-for-performance culture and reward performance that supports the Company’s business strategy. For this position we are targeting a base pay between 144,000 - 185,000 Actual compensation offered will be determined by factors such as job-related knowledge, skills, and experienc
Archer is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities, and those with sincerely held religious beliefs. Applicants who may require reasonable accommodation for any part of the application or hiring process should provide their name and contact information to Archer’s People Team at [email protected]. Reasonable accommodations will be determined on a case-by-case basis.
Information collected and processed as part of any job applications you choose to submit is subject to Archer's Candidate Privacy Policy.
Archer is unable to provide work visa sponsorship for this position at the present time.
Archer is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs. We do not discriminate based upon race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity or any other characteristic protected by federal, state or local laws.
Archer Aviation does not engage with external recruiting agencies/individual recruiters with whom it does not have a prior written agreement. Archer reserves the right to make use of any unsolicited resumes that it receives and bears no responsibility for payment of any fees asserted from the use of unsolicited resumes. If you are a recruiting agency or individual recruiter wishing to do business with Archer, please reach out to [email protected]. All employment processes are managed by the Archer People Team.
Building the future of aerospace and defense (NYSE: $ACHR)
Industry
Airlines and Aviation
Company size
1,001-5,000 employees
Headquarters
San Jose, California
LinkedIn followers
171,915
Total funding
$3.5B
Archer builds the aircraft and core technologies that will define the next era of flight for aerospace and defense. (NYSE: $ACHR)
Official Air Taxi Provider LA28 Olympic & Paralympic Games and Team USA.
To learn more, visit www.archer.com.
Offices: 190 W Tasman Dr, San Jose, California 95134, US
Based on 188 listings with disclosed salaries, most energy jobs in San Jose, CA pay between $58k–$204k per year. Individual offers vary with seniority, company size, and specialization.
How many Energy jobs are open in San Jose, CA right now?
There are currently 223 open energy positions in San Jose, CA listed on Clera. New openings are added daily as companies post roles.
Which companies are hiring for Energy roles in San Jose, CA?
Companies currently hiring include Bloom Energy, QuantumScape, Antora Energy, Archer, Infineon Technologies, among others. Browse the listings above to see every active employer.
Are there remote or hybrid Energy jobs in San Jose, CA?
Yes — 30 of the 223 open energy positions offer remote or hybrid work (3 remote, 27 hybrid).
How do I apply for Energy jobs in San Jose, CA?
Each listing links directly to the employer's application page. Apply early — fresh listings get the most recruiter attention in the first two weeks.