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Electrical Engineer, Robotics System Integration and Test
Redmond, Washington, United States · On-site
$173k–$245k/yr
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$173k–$245k/yr
Full-time
bachelor degree
Bonus, Equity, Health Insurance
Posted 44d ago
~40 hrs/week
Responsibilities
The Mechanical Design Engineer will drive DFMA principles across the full lifecycle of robot platforms, from concept development through low-volume production. They will collaborate with cross-functional teams to optimize assembly sequences, manage vendor relationships, and ensure the manufacturability of complex electromechanical systems.
Requirements
Candidates must have at least 7 years of experience in mechanical design with a focus on DFMA and a Bachelor's degree in Mechanical Engineering. Proficiency in CAD tools, deep knowledge of manufacturing processes, and experience with tolerance analysis and FEA are required.
Full job description
At Meta, we're building the future of human connection and the technology that enables it. This means continuously inventing and developing technologies for the next generation of experiences.
To continue our efforts in the path to AGI, and as we move closer to a future with intelligent robots and advanced AI models, we're hiring talent across a broad range of disciplines from robotics hardware to system software, machine perception, and artificial intelligence. These crucial projects and initiatives taken on by this team have never been done before, so you have a rare opportunity to help us create new ways people connect around the world.
The Meta Robotics Hardware team is seeking a Mechanical Design Engineer with a extensive experience in Design for Manufacturing and Assembly (DFMA). In this role, you will ensure that complex electromechanical systems — actuators, structural components, integrated sensor packages, and cladding — are designed from the ground up for efficient, repeatable, and future-scalable production. You'll work at the intersection of robot design, materials science, and manufacturing engineering to bring novel platforms from prototype to low volume production. This role will be part of a ME team responsible for concept development, analytical modeling, prototype design, first article build, fabrication, vendor management, and testing. Candidates should be comfortable working in a high ambiguity, fast paced environment where full system requirements are seldom known. This team is dedicated to building hardware that enables learning through data collection and system testing.
Responsibilities
Drive DFMA principles across the full mechanical design lifecycle of robot platforms— from concept through low-volume production
Explore and prototype alternate manufacturing methods/processes (investment casting, die casting, molding, additive) as alternative for machining for larger structural components
Work directly with design engineers to simplify part geometry, reduce fastener count, consolidate components, and minimize assembly steps without compromising performance
Develop and maintain design guidelines, tolerance stacks, and assembly specifications tailored to robotic systems (actuators, linkages, structural chassis, cable routing, skin/shell enclosures)
Perform manufacturing feasibility assessments on new designs; identify risk areas and propose design changes early in the development cycle
Lead DFM reviews with internal teams and external manufacturing partners (CNC, sheet metal, injection molding, die casting, additive manufacturing)
Define and optimize assembly sequences, fixturing strategies, and joining methods (threaded fasteners, adhesives, press fits, snap fits, welding)
Create and maintain Bill of Materials (BOM) cost models; weight and cost reduction initiatives through material selection, process optimization, and part consolidation
Collaborate closely with electrical, firmware, and controls engineers to ensure integrated system-level manufacturability
Support supplier development — qualify processes, conduct site visits, and establish inspection criteria for critical-to-function features and interfaces
Develop and document standard work instructions and assembly aids for prototype and production builds
Collaboration: Work closely with a cross-functional team of engineers (EE, SW, Firmware) to deliver complete technical solutions
Sustaining engineering: Troubleshooting root-cause of mechanical failures, implementing improved designs, testing effectiveness of change
Minimum Qualifications
7+ years experience in Mechanical Design Engineering with focused on DFMA
BS degree in Mechanical Engineering
Experience designing complex electro-mechanical, tightly integrated, and consumer level solutions
Deep working knowledge and prior experience with component manufacturing processes: CNC machining, injection molding, die casting, sheet metal fabrication, and additive manufacturing
Experience with SOLIDWORKS, Siemens NX or similar CAD tools
Experience with rapid prototyping manufacturing processes and materials
Experience managing time-sensitive projects through to completion while balancing evolving priorities and a broad range of stakeholders
Experience in tolerance analysis, geometric dimensioning and tolerancing (GD&T per ASME Y14.5)
Experience in Finite Element Analysis (FEA)
Experience with tolerance analysis tools and methodologies (RSS, Monte Carlo, worst-case)
Familiarity with common joining and fastening methods and their trade-offs in robotic assemblies
Strong communication skills with the ability to influence design decisions across multidisciplinary teams
Experience with lightweighting strategies (topology optimization, lattice structures, composite materials)
Background in high-mix/low-volume transitioning to mid-volume production environments
Preferred Qualifications
Experience with plastic injection molding
Knowledge of reliability engineering concepts (FMEA, HALT/HASS, life testing) as they relate to mechanical design
Direct experience with robotic systems — BLDC motors, actuators, gearboxes, linkage mechanisms
Experience driving and leading projects from cradle to grave
$173,000/year to $245,000/year + bonus + equity + benefits
Meta's mission is to build the future of human connection and the technology that makes it possible.
Our technologies help people connect, find communities, and grow businesses. When Facebook launched in 2004, it changed the way people connect. Apps like Messenger, Instagram and WhatsApp further empowered billions around the world. Now, Meta is moving beyond 2D screens toward immersive and intelligent experiences like virtual reality, wearables and AI to help build the next evolution in social technology.
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How much do Manufacturing jobs in Redmond, WA pay?
Based on 500 listings with disclosed salaries, most manufacturing jobs in Redmond, WA pay between $60k–$204k per year. Individual offers vary with seniority, company size, and specialization.
How many Manufacturing jobs are open in Redmond, WA right now?
There are currently 545 open manufacturing positions in Redmond, WA listed on Clera. New openings are added daily as companies post roles.
Which companies are hiring for Manufacturing roles in Redmond, WA?
Companies currently hiring include Amazon, SpaceX, Meta, Microsoft, Just - Evotec Biologics, among others. Browse the listings above to see every active employer.
Are there remote or hybrid Manufacturing jobs in Redmond, WA?
Yes — 58 of the 545 open manufacturing positions offer remote or hybrid work (1 remote, 57 hybrid).
How do I apply for Manufacturing jobs in Redmond, WA?
Each listing links directly to the employer's application page. Apply early — fresh listings get the most recruiter attention in the first two weeks.