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Responsible for preparing process sheets, routing plans, and designing jigs and fixtures for machining operations. The role involves driving lean manufacturing initiatives and providing technical guidance for vendor development and quality inspection.
Requires a B.Tech or Diploma in Mechanical, Production, or Tool Design engineering with 6-12 years of experience in CNC machining. Proficiency in GD&T, DFM, and lean methodologies is essential, preferably within the Aerospace, Automotive, or Defence sectors.
Key Responsibilities
· Prepare and release process sheets,
setup sheets, and routing plans for machining operations.
· Design and/or select jigs, fixtures,
and tooling (mechanical, hydraulic, pneumatic) to support efficient
machining.
· Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs.
· Estimate cycle time, tooling, and
part costing for machined components, including overheads.
· Standardize workholding, tooling, and
inspection methods across machines and vendor base.
· Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste.
· Support vendor development team with process audits, capability assessments, and technical guidance.
· Define and implement inspection
stages, tolerances, and in-process checks in line with GD&T and quality
requirements.
Education & Qualifications
· B.Tech / Diploma in Mechanical
Engineering / Production / Tool Design.
· Certification in Lean / Six Sigma /
CAD-CAM / Tool Design will be an added advantage.
· Minimum: 6–8 years in CNC
machining / manufacturing engineering.
· Ideal: 8–12 years with strong
exposure to process planning, costing, jigs & fixtures, and vendor
support.
· Domain preference: Aerospace,
Automotive, Defence, or Precision Machining.
Key Skills Required
1. Process
Planning & DFM – Ability to prepare process sheets,
optimize machining sequences, and assess manufacturability.
2. Fixture
& Tooling Design – Proficiency in designing and
validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic).
3. Costing
& Cycle Time Estimation – Expertise in cycle time calculation,
tooling costing, and part cost estimation.
4. GD&T
& Tolerance Analysis – Strong understanding of GD&T,
stack-up analysis, and inspection requirements.
5. Lean
Manufacturing & Productivity Improvement – Hands-on
experience in Kaizen, SMED, 5S, and process standardization.
Leading Global Defense Training and Anti-Drone Solutions Provider
At Zen Technologies, we are driven by a singular mission to design and develop cutting edge defence systems for our partners, globally. Blending three decades of domain expertise with the agility of a next-generation technology company, we are redefining how military training, hi-tech simulations, and combat proven systems are built and deployed. Our portfolio includes advanced infantry simulators, counter-drone systems, naval simulators and AI-driven technologies, addressing the needs of modern warfare. With a strong focus on indigenous IP creation, pioneering designs and mission readiness, we ensure that our systems provide the armed forces with a decisive battlefield advantage, from day one.
Offices: Industrial Estate Manufacturers Association, B42, Sanath Nagar, Hyderabad, Telangana 500018, IN · 1000 N West St, Suite 1200, Wilmington, Delaware 19801, US · Tawazun Industrial Park, 2Al-Ajban,, Sq. 29/4 Unit,, Abu Dhabi, Abu Dhabi, AE · Kondapur Main Road, D.No: 2-91/77/2/ST/11&12, Signature Towers, Hyderabad, Telangana 500084, IN
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