Electrical Supplier Industrialization Engineer - Long Range Platform
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Full-time
bachelor degree
Visa sponsorship available
Posted 8d ago
~40 hrs/week
Responsibilities
You will own the technical industrialization and ongoing supplier performance for electrical components, ensuring they transition from prototype to reliable volume production. This involves driving supplier selection, defining qualification criteria, and leading root-cause investigations to maintain flight readiness and field reliability.
Requirements
The role requires a Bachelor's degree in Electrical, Manufacturing, or Mechanical Engineering with at least 5 years of experience in hands-on production environments. Candidates must have proven expertise in supplier industrialization for mission-critical hardware and be comfortable with frequent travel to supplier sites.
Full job description
About Zipline
Zipline is the world’s largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world’s largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products.
Our customers include the world’s largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we’ve built to enable seamless, reliable, global operations.
Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe.
We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people’s lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds.
About You and The Role
You will own technical industrialization and ongoing supplier performance for PCBAs, cable assemblies, wire harnesses, connectors, and related electrical components that go into Zipline’s Long Range Platform. This role sits at the intersection of Design Engineering, Manufacturing, Quality, and Supply Chain to move electrical hardware from prototype to reliable, repeatable production for an autonomy-focused, aviation-grade product. Your work directly affects flight readiness, field reliability, and program schedules — failures at supplier handoffs create flight delays, grounding risk, and customer-impacting outages.
What You'll Do
Act as the single technical owner for assigned electrical parts and supplier relationships (PCBAs, cables, harnesses, connectors) across prototype → qualification → volume production. Own technical decisions, risk acceptance, and supplier technical performance metrics.
Define and enforce part-specific qualification criteria, inspection plans, control plans, acceptance criteria, and manufacturing data packages required for production release and flight qualification. Approve technical evidence before production sign-off.
Drive supplier selection and capability assessments including on-site audits, capability gap remediation, process flow validation, and production-readiness reviews at supplier sites and at Zipline build/test sites.
Develop and validate manufacturing and test processes with suppliers: process routings, work instructions, AOI/ICT/functional test strategies, and inline/outgoing sampling schemes to meet targeted yield and defect-rate goals.
Lead root-cause investigations and corrective actions for supplier defects using structured methods (8D, PFMEA, SPC). Own containment-to-permanent-fix lifecycle and verify supplier corrective actions at source.
Define and track measurable supplier performance metrics (ppm, yield, process capability Cp/Cpk, on-time delivery %) and customer-impact KPIs tied to flight readiness and program schedule. Escalate and drive cross-functional remediation when metrics exceed thresholds.
Partner daily with Design Engineering to improve manufacturability and testability (DFM/DFT), issue engineering changes, and close deviation reviews with traceable dispositioning.
Manage multiple concurrent supplier industrialization projects; maintain technical records, risk logs, decision points, and open-action cadence to meet program delivery milestones.
Travel routinely to supplier locations and Zipline sites to lead onboarding, qualification builds, failure investigations, and continuous improvement activities. Prepare and present technical status and risk assessments to program leads and stakeholders.
What You'll Bring
BS in Electrical, Manufacturing, or Mechanical Engineering or equivalent experience with 5+ years of experience in hands-on production environments.
Proven, hands-on supplier industrialization or supplier quality experience with PCBAs, PCB fabrication/assembly, cable assemblies, and wire harnesses. Must have driven supplier qualification and production release for flight- or mission-critical hardware or similarly reliability-sensitive systems.
Demonstrated track record owning supplier technical performance and delivering measurable improvements (example: reduced supplier defect ppm, improved Cp/Cpk, or shortened qualification lead time). Include concrete examples in application.
Deep practical knowledge of electrical assembly manufacturing and test: SMT through-wave, through-hole repair, conformal coating, cable termination/crimping/overmolding, AOI, ICT, functional test, and fixture design for volume production.
Familiarity with inspection and quality tools: FAI/PPAP, PFMEA, control plans, gauge R&R, process capability studies, SPC, and structured problem solving (8D, 5-Why). Ability to author and review manufacturing data packages and acceptance criteria.
Able to read and drive changes to schematics, PCB/PCBA fabrication & assembly drawings, BOMs, and supplier documentation. Altium experience is a plus but not mandatory.
Comfortable working in high-ambiguity, high-urgency environments where supplier fixes directly impact flight operations. Must be willing and able to travel to supplier and Zipline sites (~30–50% typical, configurable by program) and perform hands-on supplier engineering work onsite.
Strong technical judgment, decisiveness, authoritative written and verbal communication with suppliers and senior stakeholders, and a bias to own issues to resolution.
Location and Logistics
This role is based in South San Francisco and onsite to support prototype builds, qualification, production launches, and issue resolution.
Zipline sponsors work authorization when needed
Success Metrics You’ll Be Measured Against
Assigned electrical parts meet agreed qualification and acceptance criteria and are produced by suppliers at target yield and defect-rate limits supporting flight schedules.
Supplier technical risks are identified early, tracked, and mitigated so program milestones and field reliability targets are met.
Engineering documentation and supplier manufacturing data packages are complete, traceable, and enable predictable production handoffs.
Supplier performance metrics are stable or improving (reduced ppm, improved Cp/Cpk, and reliable on-time delivery) and corrective actions are verified at source
What Else You Need to Know
Zipline is an equal opportunity employer and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws or our own sensibilities.
We value diversity at Zipline and welcome applications from those who are traditionally underrepresented in tech. If you like the sound of this position but are not sure if you are the perfect fit, please apply!
Voluntary Self-Identification
For government reporting purposes, we ask candidates to respond to the below self-identification survey. Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiring process or thereafter. Any information that you do provide will be recorded and maintained in a confidential file.
As set forth in Zipline ’s Equal Employment Opportunity policy, we do not discriminate on the basis of any protected group status under any applicable law.
Transportation, Logistics, Supply Chain and Storage
Company size
1,001-5,000 employees
Headquarters
South San Francisco, California
LinkedIn followers
154,103
Total funding
$2.1B
Zipline was founded to create the first logistics system that serves all humans equally. Our aim is to solve the world’s most urgent and complex access challenges. Leveraging expertise in robotics and autonomy, Zipline designs, manufactures and operates the world’s largest automated delivery system. Zipline serves tens of millions of people around the world and is making good on the promise of building an equitable and more resilient global supply chain.
From powering Rwanda’s national blood delivery network and Ghana’s COVID-19 vaccine distribution, to providing on-demand home delivery for Walmart and enabling leading healthcare providers to bring care into the home in the United States, Zipline is transforming the way goods move. By transitioning to clean, electric, instant logistics, we can decarbonize delivery, decrease road congestion, and reduce fossil fuel consumption and air pollution, while providing equitable access for billions of people. The technology is complex but the idea is simple: a teleportation service that delivers what you need, when you need it. Zipline is inspiring people, governments, and businesses to imagine what is possible when goods can move as seamlessly as information.
To join the team, check out our career page: https://flyzipline.com/careers/
Offices: 333 Corey Way, South San Francisco, California 94080, US
Transportation, Logistics, Supply Chain and Storage
Company size
1,001-5,000 employees
Headquarters
South San Francisco, California
LinkedIn followers
154,103
Total funding
$2.1B
Zipline was founded to create the first logistics system that serves all humans equally. Our aim is to solve the world’s most urgent and complex access challenges. Leveraging expertise in robotics and autonomy, Zipline designs, manufactures and operates the world’s largest automated delivery system. Zipline serves tens of millions of people around the world and is making good on the promise of building an equitable and more resilient global supply chain.
From powering Rwanda’s national blood delivery network and Ghana’s COVID-19 vaccine distribution, to providing on-demand home delivery for Walmart and enabling leading healthcare providers to bring care into the home in the United States, Zipline is transforming the way goods move. By transitioning to clean, electric, instant logistics, we can decarbonize delivery, decrease road congestion, and reduce fossil fuel consumption and air pollution, while providing equitable access for billions of people. The technology is complex but the idea is simple: a teleportation service that delivers what you need, when you need it. Zipline is inspiring people, governments, and businesses to imagine what is possible when goods can move as seamlessly as information.
To join the team, check out our career page: https://flyzipline.com/careers/
Offices: 333 Corey Way, South San Francisco, California 94080, US