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Full-time
bachelor degree, postgraduate degree
Posted 42d ago
~40 hrs/week
Responsibilities
Define and optimize end-to-end process integration flows for probe card manufacturing in a high-volume semiconductor environment. Lead yield improvement initiatives, NPI activities, and cross-functional technical leadership to ensure product reliability and scalability.
Requirements
Requires a minimum of 12 years of experience with a Bachelor's degree, 8 years with a Master's, or 5 years with a PhD. Must have deep expertise in semiconductor fabrication, MEMS, and structured problem-solving methodologies like DMAIC or 8D.
Full job description
Forming Our Future together
FormFactor, Inc. (NASDAQ: FORM), is a leading provider of essential test and measurement technologies along the full semiconductor product life cycle — from characterization, modeling, reliability, and design de-bug, to qualification and production test. Semiconductor companies rely upon FormFactor’s products and services to accelerate profitability by optimizing device performance and advancing yield knowledge. The company serves customers through its network of facilities in Asia, Europe, and North America.
Rooted in our core values — Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People — we foster an environment where diverse perspectives are not only welcomed but celebrated. Everyone can make an impact here. Whether it's improving products, supporting customers, or positively influencing peers and the community, the contributions of our people matter.
Shift:
The regular hours for this position are day shift.
Job Description:
TheSr. Staff Integration Engineeris responsible fordefining,optimizing, and sustaining end-to-end process integration flows for probe card manufacturing in a high-volume semiconductor environment. This role serves as a senior technical authority, integrating complex unit processes across wafer-level fabrication, MEMS, precision assembly, interconnect, and electrical test.
The position drives yield performance, manufacturability, and scalability by aligning cross-functional engineering, operations, and product teams. The roleoperateswith significant autonomy, leading cross-module problem solving, technology transfer, and continuous improvement initiatives, while mentoring engineers and influencing integration strategy across sites.
This role acts as the primary technical interface between process modules, ensuring integrated process flows meet product, quality, and reliability requirements.
Key Responsibilities:
Process Integration Ownership
Define, own, and continuously improve end-to-end process integration flows for probe card manufacturing.
Ensure alignment of unit process performance to product-level electrical, mechanical, and reliability targets.
Identifyand manage integration risks, interactions, and trade-offs across modules.
Yield & Performance Optimization
Lead integration-level yield improvement initiatives using data-driven analysis and structured problem solving.
Investigate complex yield excursions, defect mechanisms, and cross-process interactions.
Drive defect reduction, process capability improvements, and cycle time reduction.
New Product Introduction (NPI) & Technology Transfer
Lead integration activities for NPI, pilot builds, and ramp to high-volume manufacturing.
Own integration readiness criteria including process stability, control plans, and manufacturability.
Support cross-site technology transfer and process replication with strong change control discipline.
Process Flow Development & Control
Develop andmaintainintegrated process flows, specifications, and control strategies.
Define critical process parameters, control points, and monitoring strategies (SPC/FDC).
Ensure robust process window characterization and documentation.
Cross-Functional Technical Leadership
Act as the technical integration interface across Process, Equipment, Product, Yield, Quality, and Manufacturing teams.
Influence design for manufacturability (DfM) and design for reliability (DfR).
Partner with operations on process stability, tool readiness, and production performance.
Data Analysis & Problem Solving
Analyze inline, electrical test, metrology, and defect data toidentifyintegration gaps.
Design and execute complex DOEs to resolve multi-variable process interactions.
Utilize structured methodologies (DMAIC, 8D) for root cause analysis.
Change Management & Governance
Evaluate, approve, and implement changes to processes, materials, equipment, and flows.
Ensure compliance with change control processes, qualification standards, and documentation requirements.
Maintain traceability and configuration control across process changes.
Mentorship & Technical Influence
Mentor and guide junior and senior engineers on integration practices and problem solving.
Provide technical leadership on cross-functional and multi-site initiatives.
Influence long-term integration strategy and technology roadmap.
Skills:
Probe Cards, Process Integration, Process Operations, Product Integration, Semiconductor Device Fabrication, Semiconductor Fabrication, Semiconductor Industry, Semiconductor Manufacturing
Education & Experience:
Minimum of 12 years of related experience with a Bachelor’s degree; or 8 years and a Master’s degree; or a PhD with 5 years experience; or equivalent experience | Required
Equal Employment Opportunity Statement
FormFactor is an equal opportunity employer. FormFactor complies with all national, state, and local laws that seek to promote equal opportunities for any applicant or employee without regard to age, race, color, gender, gender identity/expression, national origin, sexual orientation, religion, disability, marital status, pregnancy or related condition, military service, or any other legally protected characteristics. These protections apply to all aspects of employment, including but not limited to, recruitment, hiring, training, promotions, and compensation.
For roles that are designated as remote-eligible, employees cannot be located in: AL, AK, AR, DE, GA, HI, IL, IA, KY, LA, ME, MD, MS, MO, NE, NV, NJ, NM, ND, OK, PA, RI, SC, SD, TN, WV, WI, WY. This list is continuously evolving and being updated, please check back with us if the state you live in is on the exclusion list. A role is remote-eligible only when it is listed as "Remote" in the job location.
Semiconductor test and measurement – from lab to fab.
Industry
Semiconductor Manufacturing
Company size
1,001-5,000 employees
Headquarters
Livermore, CA
LinkedIn followers
29,856
Total funding
$15M
FormFactor is a leading provider of essential test and measurement technologies along the full IC life cycle – from characterization, modeling, reliability, and design debug, to qualification and production test. Semiconductor companies rely upon FormFactor’s products and services to accelerate profitability by optimizing device performance and advancing yield knowledge.
FormFactor’s leading-edge probe stations, probes, probe cards, advanced thermal subsystems, cryogenic systems for quantum development and integrated systems deliver precision accuracy and superior performance both in the lab and during production manufacturing of high-speed and high-density semiconductor chips.
For more information, visit www.formfactor.com.
Offices: 7005 Southfront Rd., Livermore, CA 94551, US
Engineering and ManufacturingElectronicsSemiconductorMobileManufacturing
Semiconductor test and measurement – from lab to fab.
Industry
Semiconductor Manufacturing
Company size
1,001-5,000 employees
Headquarters
Livermore, CA
LinkedIn followers
29,856
Total funding
$15M
FormFactor is a leading provider of essential test and measurement technologies along the full IC life cycle – from characterization, modeling, reliability, and design debug, to qualification and production test. Semiconductor companies rely upon FormFactor’s products and services to accelerate profitability by optimizing device performance and advancing yield knowledge.
FormFactor’s leading-edge probe stations, probes, probe cards, advanced thermal subsystems, cryogenic systems for quantum development and integrated systems deliver precision accuracy and superior performance both in the lab and during production manufacturing of high-speed and high-density semiconductor chips.
For more information, visit www.formfactor.com.
Offices: 7005 Southfront Rd., Livermore, CA 94551, US
Engineering and ManufacturingElectronicsSemiconductorMobileManufacturing