Quality Supervisor (Orangeburg)

Job DetailsJob Location: Cope, SC 29038Position Type: Full TimeQuality Supervisor – General Fabrication, Welding & Powder Coating

Position Summary

The Quality Supervisor is responsible for supervising and coordinating the day-to-day activities of the Quality Department supporting general fabrication, welded assemblies, machining, cutting, drilling, and powder coating operations. The position ensures that materials, processes, and finished products meet customer requirements, engineering drawings, specifications, and established company quality standards.

The Quality Supervisor provides leadership to Quality Technicians/Inspectors, works closely with Production and Engineering, identifies and resolves quality issues, and drives corrective and preventive actions throughout the manufacturing process.

Daily Responsibilities

1. Start-of-Day Quality Review

Review quality issues from the previous shift/day.
Review scrap, rework, and rejection information.
Review production schedules and identify high-risk or new production runs.
Verify Quality Inspectors/Technicians are assigned appropriately to production requirements.
Communicate significant quality concerns to affected department & Quality Management.

1. Production Floor Quality Oversight

Maintain a visible presence on the manufacturing floor.
Monitor fabrication, welding, assembly, and powder coating processes for compliance with established requirements.
Verify operators are working from the correct drawings, revisions, work instructions, and specifications.
Ensure required inspections are being performed at the appropriate stages of production.
Verify first-piece inspections are completed before production quantities are released.
Monitor in-process inspection activities and ensure inspection results are properly documented.
Verify finished products meet dimensional, visual, functional, and workmanship requirements.
Assist production personnel in identifying potential quality problems before material reaches the next operation.

1. Welded Product Quality

Monitor welded assemblies for compliance with drawings and specifications.
Verify critical dimensions, weld locations, assembly orientation, and component placement.
Monitor weld appearance and workmanship.
Identify weld defects such as undercut, porosity, excessive spatter, incomplete welds, cracks, improper size, or incorrect placement.
Verify weld sizes and locations when specified by engineering drawings.
Work with Production to identify recurring welding problems and develop corrective actions.
Ensure welding-related inspection records are completed when required.

1. Fabrication Quality

Monitor cutting, punching, forming, drilling, bending, machining, and fabrication operations.
Verify dimensions and tolerances using appropriate inspection equipment.
Confirm holes, slots, bends, cut lengths, angles, and other critical characteristics meet drawing requirements.
Verify fabricated components are properly identified and traceable when required.
Review dimensional inspection results for accuracy and completeness.
Stop or place material on hold when significant nonconformances are identified.

1. Powder Coating Quality

Monitor powder coating operations for compliance with customer and internal requirements.

Inspect finished coating for

Proper coverage
Color
Gloss
Film thickness
Adhesion when required
Surface preparation
Runs and sags
Orange peel
Pinholes
Blisters
Contamination
Scratches and damage
Bare areas

Verify appropriate surface preparation prior to coating.
Monitor coating thickness using appropriate inspection equipment.
Verify cure requirements are being maintained when applicable.
Identify and document coating defects.
Work with Production to determine root causes of recurring coating problems.

1. Nonconforming Material Control

Identify and document nonconforming material.
Ensure rejected material is properly identified and segregated.
Review nonconforming material with Production, Engineering, and Management as appropriate.

Determine whether material should be

Reworked or Repaired

Used as-is with approval
Returned to supplier
Scrapped

Ensure reworked material is reinspected before release.
Maintain accurate nonconformance records.
Monitor recurring defects and initiate corrective action when appropriate.

1. Corrective Action and Problem Solving

Investigate recurring or significant quality problems.
Verify corrective actions are implemented and effective.
Track open corrective actions to completion.
Identify opportunities to prevent problems rather than relying solely on final inspection.
Communicate significant quality issues to Quality management.

1. Quality Documentation

Ensure inspection reports are complete, accurate, and legible.
Review first-piece inspection documentation.
Review in-process and final inspection records.
Verify inspection equipment and gauges are within calibration requirements.
Ensure current drawings and specifications are available to Quality personnel.

1. Inspection Equipment

Ensure inspectors have the proper gauges and measuring equipment.
Monitor calibration status of inspection equipment.
Remove expired or damaged measuring equipment from service.
Verify appropriate inspection methods are being used.
Assist in establishing appropriate measurement methods for new or difficult-to-inspect products.

1. Production and Quality Communication

Participate in daily production meetings as required.
Communicate quality concerns promptly to Production Supervisors and Managers.
Work with Production to resolve problems without compromising product requirements.
Provide feedback to operators regarding quality expectations.
Promote the philosophy that quality is the responsibility of everyone involved in the manufacturing process.
Escalate significant or recurring issues to management.

1. Customer and Supplier Quality

Assist with investigation of customer complaints and returned products.
Support root-cause investigations for customer quality issues.
Assist with supplier quality problems involving raw materials, components, fabricated parts, or coatings.
Assist in issuing and following up on Supplier Corrective Action Requests.
Support customer inspections, audits, or quality inquiries as required.

1. End-of-Day Quality Review

Before the end of each shift/day, the Quality Supervisor should:

Review outstanding quality issues.
Review production holds and nonconforming material.
Confirm required inspections have been completed.
Review incomplete inspection reports.
Identify jobs requiring follow-up on the next shift.
Communicate unresolved quality issues to Production and Management.
Update corrective action and nonconformance status.
Ensure critical quality information is communicated during shift handoff.

Supervisory Responsibilities

The Quality Supervisor is responsible for directing the daily activities of Quality Technicians and Inspectors, including:

Assigning daily inspection priorities.
Monitoring employee performance.
Training Quality personnel.
Verifying inspection methods are being followed.
Reviewing inspection results.
Coaching employees on quality requirements.
Maintaining adequate Quality Department coverage.
Addressing performance issues as necessary.
Developing employee skills and cross-training.
Establishing consistent inspection practices throughout the facility.

Key Quality Responsibilities

The Quality Supervisor is expected to maintain control of:

First-piece inspection
In-process inspection
Final inspection
Nonconforming material
Rework and repair verification
Weld quality
Fabrication dimensions
Powder coating quality
Inspection records
Calibration
Customer complaints
Corrective actions
Supplier quality issues
Drawing/specification compliance
Quality department personnel

Performance Expectations

The Quality Supervisor should focus on preventing defects rather than simply finding defects.

Key performance indicators may include

First-pass yield
Internal defect rate
Customer returns
Repeat defects
Nonconformance closure time
Corrective action effectiveness
Inspection completion
Supplier-related defects
On-time completion of required quality documentation
Reduction in recurring manufacturing defects

Authority

The Quality Supervisor has the authority and responsibility to:

Place questionable material on quality hold.
Stop production when a significant quality risk exists.
Reject material that does not meet established requirements.
Require reinspection of questionable or reworked product.
Request corrective action for recurring problems.
Escalate unresolved quality issues to management.
Prevent shipment of product that does not meet customer requirements unless an authorized deviation or concession has been approved.

Overall Daily Objective

The primary objective of the Quality Supervisor is to ensure that material entering the manufacturing process, products being fabricated and welded, powder-coated components, and finished goods consistently meet engineering, customer, and company requirements.

The Quality Supervisor should spend a significant portion of each day on the manufacturing floor, working directly with Production to identify problems early, prevent defects, improve processes, and ensure that quality requirements are understood and followed.

Typical Daily Schedule

Start of Shift

Review prior shift.
Review production schedule.
Review quality issues.
Assign Quality personnel.
Review critical jobs and mold changes.

Morning

Conduct floor inspections.
Verify first-piece inspections.
Review in-process inspection activity.
Address quality problems.
Support production startups and mold changes.

Midday

Review inspection records.
Analyze scrap/rework.
Follow up on corrective actions.
Conduct floor audits.
Work with Production and Engineering on recurring issues.

Afternoon

Review quality performance.
Verify containment and disposition of nonconforming material.
Complete documentation.
Coach/train Quality personnel.
Follow up on open issues.

End of Shift

Review unresolved issues.
Confirm records are complete.
Verify product holds are properly identified.
Communicate issues to the next shift.
Provide management with an update on significant quality concerns.

Primary Objective

The primary objective of the Quality Supervisor is to prevent defective product from being produced and shipped by maintaining strong quality control on the manufacturing floor, developing capable Quality personnel, identifying problems quickly, and driving corrective action to eliminate recurring defects.
QualificationsQualifications

Bachelor’s degree in engineering, quality management, or a related field preferred.
Minimum of 5 years of experience in quality control or quality assurance.
Strong leadership and supervisory skills.
Knowledge of quality management systems (e.g., ISO 9001).
Proficiency in statistical process control (SPC) and other quality tools.
Strong analytical and problem-solving skills.
Excellent attention to detail and accuracy.
Ability to work effectively in a fast-paced manufacturing environment.

Preferred Qualifications

Experience in the aluminum manufacturing industry.
Certification in quality management or auditing (e.g., Certified Quality Engineer, Certified Quality Manager).