Position Summary The SMT Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) processes to support PCBA manufacturing. This role ensures process stability, yield impro…
Skills: SMT Process Engineering, PCBA Manufacturing, Root Cause Analysis, Design of Experiments, DFM Reviews
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Full-time
bachelor degree
Posted 65d ago
Apply by Jul 23
~40 hrs/week
Responsibilities
Develop, optimize, and sustain SMT manufacturing processes from New Product Introduction through mass production. Drive yield improvement and process stability through root cause analysis and continuous improvement initiatives.
Requirements
Requires a Bachelor's degree in Engineering and over 5 years of experience in SMT process engineering or PCBA manufacturing. Must have hands-on experience with pick-and-place systems, reflow ovens, and inspection equipment.
Full job description
Position Summary The SMT Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) processes to support PCBA manufacturing. This role ensures process stability, yield improvement, and product quality through hands-on engineering support, data-driven analysis, and cross-functional collaboration.
The engineer will play a key role in New Product Introduction (NPI), process validation, and continuous improvement initiatives to support advanced electronic manufacturing programs.
Key Responsibilities
Develop, configure, and optimize SMT manufacturing processes from NPI through mass production, ensuring readiness for scale and quality targets
Drive yield improvement and process stability across SMT lines, including stencil printing, placement, reflow, and inspection
Perform root cause analysis (RCA) on SMT defects (e.g., bridging, tombstoning, voiding, insufficient solder) and implement corrective and preventive actions
Support SMT line setup, validation, and qualification, including process parameter development and DOE (Design of Experiments)
Collaborate with Design and NPI teams to perform Design for Manufacturability (DFM) reviews and ensure smooth product launches
Establish and maintain process documentation, including SOPs, work instructions, PFMEA, and control plans
Monitor key performance metrics (yield, defect rate, cycle time, OEE) and drive continuous improvement initiatives
Support line balancing, capacity analysis, and throughput optimization to improve production efficiency
Provide technical support and training to production teams on SMT processes, equipment, and best practices
Work closely with Quality and Test Engineering teams to resolve manufacturing issues and improve product reliability
Evaluate and implement new materials, equipment, and process technologies to enhance manufacturing capability
Support customer audits, line tours, and technical discussions as needed
Required Qualifications and Skills
Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field
5+ years of experience in SMT process engineering or PCBA manufacturing environment
Hands-on experience supporting SMT production lines and equipment
Strong experience with SMT equipment, including:
Pick-and-place Panasonic systems
Screen printers
Reflow Ersa ovens
AOI / SPI inspection systems
Deep understanding of SMT processes:
Solder paste printing
Component placement
Reflow soldering
Inspection and defect analysis
Experience with:
Root cause analysis (5 Whys, 8D, Fishbone)
Design of Experiments (DOE)
Process validation and qualification
Yield and defect reduction strategies
Familiarity with IPC standards (IPC-A-610, J-STD-001)
Proficiency in Microsoft Office (Excel, PowerPoint, Word)
Experience with CAD/CAM, MES/SFC systems, or process simulation tools is a plus
Preferred Skills:
Strong analytical and problem-solving skills with hands-on troubleshooting ability
Ability to work in a fast-paced, high-volume manufacturing environment
Strong ownership, attention to detail, and sense of urgency
Excellent communication and cross-functional collaboration skills
Ability to manage multiple priorities and support production needs
Experience in high-volume PCBA or server manufacturing environments
Experience with Lean Manufacturing, Six Sigma, or Kaizen methodologies
IPC certification (IPC-A-610, J-STSMT D-001)
Experience supporting NPI builds and ramp-to-production environments
Foxconn Industrial Internet USA (Fii USA) is a global leading professional design and manufacturing service provider of communication network equipment, cloud service equipment, precision tools, and industrial robots. Our goal is to provide our customers with intelligent manufacturing services for new forms of electronic equipment products centered on the industrial internet platform.
Our Vision: Fii USA is creating technology solutions in 5G, IoT, and Industrial AI to aid businesses in transforming to the Industry 4.0 environment.
Our Philosophy: Fii USA will leverage its’ 30 years’ experience in contract manufacturing to develop technology solutions that will guide businesses on their Industry 4.0 journey. We are building industrial IoT ecosystems grounded solutions that utilize 5G communication technology, 8K imaging data, Industrial AI, and high-performance computing. Our solutions are easily implemented, modified, and scaled to enable participation in the modern connected landscape.
Offices: 611 E Wisconsin Ave, Milwaukee, Wisconsin 53202, US
Foxconn Industrial Internet USA (Fii USA) is a global leading professional design and manufacturing service provider of communication network equipment, cloud service equipment, precision tools, and industrial robots. Our goal is to provide our customers with intelligent manufacturing services for new forms of electronic equipment products centered on the industrial internet platform.
Our Vision: Fii USA is creating technology solutions in 5G, IoT, and Industrial AI to aid businesses in transforming to the Industry 4.0 environment.
Our Philosophy: Fii USA will leverage its’ 30 years’ experience in contract manufacturing to develop technology solutions that will guide businesses on their Industry 4.0 journey. We are building industrial IoT ecosystems grounded solutions that utilize 5G communication technology, 8K imaging data, Industrial AI, and high-performance computing. Our solutions are easily implemented, modified, and scaled to enable participation in the modern connected landscape.
Offices: 611 E Wisconsin Ave, Milwaukee, Wisconsin 53202, US