About this role
Dear All
Greetings
Job Purpose
The
Process Engineer is tasked with anchoring, designing, and optimizing
engineering baselines inside the machine shop. The primary focus is to author
and deploy robust Process Control Plans and Process Failure Mode and Effects
Analyses (PFMEA) to mitigate production risks. Crucially, this individual
serves as the front-line engineering responded to address shop-floor quality
issues—owning the immediate identification of operational anomalies,
formulating strategic Corrective and Preventive Actions (CAPA), and
systematically tracking their physical execution on the floor to reduce scrap,
rework, and cycle times.
Education: Bachelor’s Degree or Professional Diploma in
Mechanical, Production, Industrial, or Manufacturing Engineering.
Experience: Minimum of 2 years within an active production machine shop (experience with HMC, VMC, or Multi-Axis cells is highly regarded).
Core Tool Expertise: Demonstrable understanding of Quality
Core Tools (APQP, PPAP, FMEA, Control Plans, MSA).
Floor Management: Verified ability to diagnose floor quality incidents, lead practical root cause investigations, and carry out physical step-by-step changes.
Interpersonal Skills: Clear technical articulation with the collaborative agility required to work efficiently with programmers, floor technicians, and department leads.
Software's : Solid-works , Solid-cam , Vericut as an added advantage
Requirements
Core Roles & Responsibilities
Core
Engineering Tools & Quality Ownership
· Control Plan Architecture: Lead the
creation, review, deployment, and live maintenance of comprehensive
manufacturing Control Plans to safeguard part specifications on the floor.
· Risk Mitigation (PFMEA): Develop and maintain
detailed Process Failure Mode and Effects Analyses (PFMEA) to systematically
predict, quantify, and design-out manufacturing and setup risks.
· Shop-floor Quality
Resolution: Actively drive containment and systemic investigation into acute and chronic
shop-floor quality deviations, ensuring direct resolution at the machine
interface.
· CAPA Ownership: Draft, launch, and
validate detailed Corrective and Preventive Actions (CAPA) and 8D reporting
modules following production faults or engineering failures.
· Floor Implementation: Co-ordinate directly with
floor supervisors and production teams to handle the physical implementation of
engineering improvements, ensuring new actions are validated and locked.
Standardization
& Documentation Basics
· SOP Formulation: Draft, compile, and publish shop-floor-ready Standard Operating Procedures (SOP's) across all machine shop operations and equipment stations.
· Process Sheet Management: Construct and consistently update detailed Process Sheets complete with engineering changes, tool settings, and manufacturing parameters.
· QMS Alignment: Maintain thorough, audit-ready data tracking systems aligned with Global Quality Management System (QMS) policies.
Continuous Improvement & CFT Synergies
· CFT Interfacing: Actively collaborate as a central member of the Cross-Functional Team (CFT) to evaluate Engineering Change Requests (ECRs) and minimize downtime.
· Kaizen & Optimization: Propose, design, and run Kaizen projects and localized Quality Control (QC) circles specifically targeting cycle time reductions and waste elimination.
· 5S Discipline: Oversee and audit local work areas to sustain an internal audit 5S target score exceeding 4 out of 5.
· SOP Formulation: Draft, compile, and publish shop-floor-ready Standard Operating Procedures (SOP's) across all machine shop operations and equipment stations.
· Process Sheet Management: Construct and consistently update detailed Process Sheets complete with engineering changes, tool settings, and manufacturing parameters.
· QMS Alignment: Maintain thorough, audit-ready data tracking systems aligned with Global Quality Management System (QMS) policies.
Continuous Improvement & CFT Synergies
· CFT Interfacing: Actively collaborate as a central member of the Cross-Functional Team (CFT) to evaluate Engineering Change Requests (ECRs) and minimize downtime.
· Kaizen & Optimization: Propose, design, and run Kaizen projects and localized Quality Control (QC) circles specifically targeting cycle time reductions and waste elimination.
· 5S Discipline: Oversee and audit local work areas to sustain an internal audit 5S target score exceeding 4 out of 5.
Benefits
Transport Facility
Food Facility
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