About this role
| Batch Preparation Area: | ||||||||||
| Ensure correct and exact powder mix are prepared for the milk solution. | ||||||||||
| Ensure correct Fit For Reprocess materials (if any) are prepared for incorporation based on Reprocess Guide. | ||||||||||
| Prepare milk solution and FFR (if any) in separate kettles, pasteurize based on desired time & temperature. | ||||||||||
| Pumps AMF and/or Vegetable Oil into the emulsion tank/batching tank. | ||||||||||
| Acitivates the transfer of pasterized milk solution to the batching tank through the control panel. | ||||||||||
| Prepare the emulsion and add other ingredients. | ||||||||||
| Record materials traceability to batch prepared. | ||||||||||
| Cools down the emulsion according to the required temperature. | ||||||||||
| Provide sample of the emulsion per batch to In-process QA, once go signal is given QA forward the emulsion based on | ||||||||||
| temperature requirement in SPPS and in coordination with the chiller and filler Machine Operator. | ||||||||||
| Computes for moisture adjustment when necessary. | ||||||||||
| Monitor and record Critical Control Point (HACCP-CCP) in the process ( pasteurization and filter change ). | ||||||||||
| During Close-up, coordinate with Immediate Superior and Sanitation Provider on the required CIP schedule. | ||||||||||
| During Close-up, coordinates with chilling Machine Operator on by-pass sequence of the last batch/mix in the schedule. | ||||||||||
| During Close-up, connects the proper CIP pipeline. | ||||||||||
| During Close-up, conducts CIP / COP based on procedure and standards. | ||||||||||
| Coordinates with the chilling Machine Operator, Technicians and/or Immediate Superior if there is any irregularity. | ||||||||||
| Monitor and record all the required information and parameters on the logsheet. | ||||||||||
| Submits operation logsheet for the day's production to immediate superior. | ||||||||||
| Chilling Area: | ||||||||||
| Chiller set-up, coordinate Production Schedule from authorized personnel, Immediate Superior or Production Planner. | ||||||||||
| Chiller set-up, ensure CIP is complete. | ||||||||||
| Chiller set-up, inspect balance tank, filters, aeration line, booster & high pressure pumps, chiller, valves, pipings and | ||||||||||
| connections according to standard procedure and schedule. | ||||||||||
| Chiller set-up, check power, utility and ammonia supply of the chiller. | ||||||||||
| Set chilling parameters based on SPPS to achieved desired product texture and speed. | ||||||||||
| Performs necessary adjustment when needed to achieve desired product texture and speed. | ||||||||||
| Coordinate with Batching Operator on CIP / sanitizing/ draining of sanitizers at drain points. | ||||||||||
| Conforms to SPPS, GMP and Food Safety standards in each step of the process. | ||||||||||
| Coordinates with the Technicians and/or Immediate Superior if there is any irregularity. | ||||||||||
| Monitor and record all the required information and parameters on the logsheet. | ||||||||||
| Submits operation logsheet for the day's production to immediate superior. | ||||||||||
| Filling Area: | ||||||||||
| During set-up, ensure CIP is complete. | ||||||||||
| During set-up, inspect filling machine according to standard procedure and schedule. | ||||||||||
| During set-up, coordinate with technicians on any observed major abnormality. | ||||||||||
| During set-up, prepare materials and other accessories needed by the line. | ||||||||||
| Coordinate with Batching Operator availability of margarine emulsion. | ||||||||||
| Coordinate with chilling Machine Operator for the start-up of chiller. | ||||||||||
| Run process according to operating and manning standards of the Plant. | ||||||||||
| Troubleshoot, monitor and record process parameters and observations. | ||||||||||
| Operation of coders, casepacker, metal detectors, carton sealers and other filler accessories. | ||||||||||
| Perform basic machine troubleshooting activities and assist technician on preventive maintenance | ||||||||||
| Ensure correct product and shipping carton codes. | ||||||||||
| During CIP/close-down, coordinate CIP schedule from authorized personnel. | ||||||||||
| During CIP/close-down, perform orderly safekeeping of production-related materials. | ||||||||||
| During CIP/close-down, perform CIP/ COP/ close down activities according to approved standard procedures. | ||||||||||
| During CIP/close-down, fills up necessary checklist/logsheet. | ||||||||||
| Coordinates with the Technicians and/or Immediate Superior if there is any irregularity. | ||||||||||
| Monitor and record all the required information and parameters on the logsheet. | ||||||||||
| Submits operation logsheet for the day's production to immediate superior. | ||||||||||
| Operation of Auxilliary equipment to include, metal Detactor, X-Ray, weighing Scale, Taping machine & Others @ a Basic level | ||||||||||
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