PM4 Rewinder Operator

PM4 Rewinder Operator

Position: PM4 Rewinder Operator
Location: Ayodhya
Employment Type: Full-Time
Experience: 4–6 years in Paper Manufacturing
Qualification: ITI/Diploma

About the Role

We are seeking a dedicated PM4 Rewinder Operator to operate and monitor the rewinder machine, ensuring safe, efficient, and quality-focused rewinding operations. The role involves producing customer-ready reels by maintaining machine performance, minimizing waste, and adhering to quality and safety standards.

Key Responsibilities

• Operate the PM4 rewinder machine as per standard operating procedures.
  
• Set and adjust rewinder parameters based on paper grade, reel size, and customer specifications.
  
• Ensure finished reels meet quality standards for winding, width, appearance, and packaging.
  
• Monitor slitting operations, knife settings, and width accuracy to minimize defects.
  
• Maintain proper web tension and reel hardness to prevent wrinkles, web breaks, and winding defects.
  
• Continuously monitor machine performance and report any abnormalities to the Shift Head or Maintenance team.
  
• Perform routine machine inspections and support preventive maintenance activities.
  
• Minimize broke generation, reel defects, and material losses during operations.
  
• Ensure accurate production records and shift documentation.
  
• Follow all safety procedures, LOTO, TPM, 6S, and housekeeping standards.
  
• Coordinate with Quality, Production, and Maintenance teams to ensure smooth operations and timely dispatch.
  

Required Skills

• Hands-on experience in rewinder machine operations.
  
• Knowledge of reel winding principles and reel quality requirements.
  
• Understanding of slitting systems and width control.
  
• Knowledge of web handling and tension control.
  
• Familiarity with ABB drives, machine controls, and HMI operations.  
  
• Knowledge of TPM, 5S/6S, safety practices, and preventive maintenance.
  
• Ability to work in rotational shifts and under production targets.