Assistant - Maintenace, PFD, Aurangabad, ACG Capsules

• Lead the maintenance staff for proper troubleshooting and mechanical maintenance of machines in post-production -manufacturing
• Do proper planning and execution of preventive and periodic maintenance of machine as per schedule to control downtime
• Execute new projects & developments in department within time frame

Strategic and planning

Functional

Core

·       Ensure proper troubleshooting and mechanical maintenance of machines. Resolve recurring problems on the machine running or on quality of printed capsules and provides solution

• Maintaining of documents including critical SOPs
• Managing breakdowns within the standard timings
• Maintaining machine breakdown history cards and carry out breakdown analysis.
• Suggests and implements necessary preventive checks, correctives and modifications related to machines
• List preparation of various machine equipment’s in the department requiring preventive maintenance and ensures periodic preventive maintenance of such equipment
• Ensure documents & standard procedures for preventive maintenance of machines and equipment’s. Maintain reports and entry In GEFU system
• Takes periodically the stock of change parts, sub-assemblies and other components
• Plan & do Size change of machines with co-ordination with section head in order to maintain line layout
• Ensures that all the equipment’s in the department are maintained in proper working conditions         to reduce process loss
• Ensures proper spare parts planning and coordination with purchase for availability of machine spares with cost optimization
• Raise purchase requisition for various spares and components as required and coordinate the procurements with purchase dept.
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• Suggest & implement different methods related to operations to reduce cost in the dept.
• Ensue proper inspection of the spares/equipment received from vendors.
• Installed and commissioning of new equipment’s in departments with proper validation of equipment’s (DQ/IQ/OQ/PQ) in coordination with QA
• Monitor and review CAPA implementation in order to avoid repeat customer complaint in coordination with Quality & department staffing
• Monitor cGMP, GDP, ISO, EMS, EHS, internal audits and other such systems effectively and maintains records accordingly to ensure zero non-compliance
• Ensure Safety standards are maintained within department

Internal process

People development

• Ensure identification of development needs for associate and ensure implementation of Training with HR department in order to support Departmental goals
• Provide appropriate training to the associates
• Successor /2nd line development

• Achieve Budgeted DAFOE (PML reduction)
• Achieve Budgeted OTDIF
• Achieve department budget (stores, repairs & maintenance)
• Zero critical internal and external complaints
• Resource (Man and Material) utilization as per Budget
• Percentage compliances (Safety , Regulatory)

Internal Interfaces

External Interfaces

• Quality, Purchase, Stores, Engineering, Production, HR and Admin, IT, Finance

• Group companies, Suppliers, Contractors/Vendors