About this role
Position Summary
The FIP Injection Molding Engineer plays a critical role in the development, optimization, and ongoing support of foam-in-place (FIP) injection molding processes for automotive components. This position leverages expertise in materials, process engineering, and equipment performance to ensure high-quality production, efficient operations, and continuous improvement across manufacturing operations.
Qualifications (Knowledge, Skills, and Abilities)
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or a related field
- Minimum of 3 years of experience in foam-in-place or injection molding processes, preferably within the automotive industry
- Strong understanding of polymer materials, mold validation, and process control methodologies
- Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and data analysis tools (e.g., Minitab, Excel)
- Familiarity with automotive quality systems and standards, including APQP, PPAP, and IATF 16949
- Excellent problem-solving, communication, and project management skills
- Ability to thrive in a fast-paced, collaborative manufacturing environment
Primary Responsibilities
- Develop, optimize, and stabilize foam-in-place injection molding processes to improve cycle times, reduce scrap, and enhance product quality
- Provide hands-on engineering support to production teams, including troubleshooting complex process issues and implementing corrective and preventive actions
- Collaborate with tooling engineers and external suppliers to validate molds, fixtures, and auxiliary equipment
- Evaluate and specify foam materials and resins; partner with suppliers to qualify new materials and ensure compatibility with process requirements
- Apply statistical tools (SPC, DOE, Six Sigma) to analyze process data and drive continuous improvement initiatives
- Create, maintain, and update process documentation, including work instructions, PFMEAs, control plans, and validation protocols
- Partner with quality and production teams to ensure manufacturability and compliance with automotive standards (e.g., IATF 16949)
- Lead or support engineering projects such as new product launches, equipment upgrades, and process transfers
Essential Job Requirements
- Monitor and analyze production and process data to identify trends, risks, and improvement opportunities
- Provide technical guidance and support to production personnel
- Conduct root cause analysis for process deviations and implement sustainable corrective actions
- Coordinate with maintenance and automation teams to ensure equipment reliability and uptime
- Maintain accurate engineering documentation and update process standards as required
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Other facts
About Surge Staffing
For over 57 years, Surge has been a national leader in staffing solutions, workforce management and workforce program solutions.
With an ever-growing national network and a deep commitment to understanding each person’s unique potential, Surge is more than a staffing agency — we’re a team that builds lasting relationships based on trust, respect, and collaboration.
We bring the right fit, with the right skill, at the right time. Our people-first customer service delivers high-quality workforce solutions. What we guarantee, we make happen every time — and we do it faster than everyone else.
What you'll do
- The Injection Molding Engineer is responsible for developing, optimizing, and stabilizing foam-in-place injection molding processes to improve production efficiency and product quality. They provide hands-on support to production teams and collaborate with tooling engineers and suppliers to ensure process effectiveness.
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