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Process Controls Engineer, Solar Cell Factory (Starlink)
full-timeBastrop

Summary

Location

Bastrop

Type

full-time

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About this role

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

PROCESS CONTROLS ENGINEER, SOLAR CELL FACTORY (STARLINK)


The Solar Cell team is revolutionizing power generation for space applications through advanced solar cell manufacturing. We're scaling production of high-efficiency solar cells to support sustainable energy solutions for Starlink constellations, launch vehicles, and beyond. As a Solar Cell Factory Process Controls Engineer, you will design, build, and optimize controls and automation systems for the delivery of critical gases and chemicals in solar cell fabrication. This role requires a detail-oriented engineer passionate about safe handling of hazardous materials in a high-volume manufacturing environment, ensuring reliable control code and safe instrumentation and design of processes like vacuum deposition and etching while minimizing risks and maximizing efficiency in our cutting-edge solar cell factory.


RESPONSIBILITIES: 



  • Design, implement, and maintain automation systems including PLC programming and SCADA development for gas farm operations (e.g., vaporizers, storage, and transfer systems) and wastewater treatment processes (e.g., solids separation, clarification, and chemical dosing) to ensure safe, efficient, and compliant performance

  • Develop and program PLC control logic, PID loops, and interlocks for centralized control of distributed subsystems, optimizing for real-time monitoring of parameters such as pressure, temperature, flow, pH, and effluent quality

  • Select, calibrate, and integrate field instrumentation (e.g., transmitters, sensors, analyzers) in hazardous environments, ensuring compatibility with safety standards like SIL, ATEX, and EPA/NPDES regulations

  • Lead commissioning, FAT/SAT testing, and troubleshooting of control systems, performing root-cause analysis to minimize downtime and support 24/7 operations with rapid alarm response

  • Design electrical systems compliant to NEC, NFPA, & UL508A regulations


BASIC QUALIFICATIONS: 



  • Bachelor's degree in engineering, physics, or chemical discipline 

  • 1+ years of experience with fluids/systems manufacturing, controls and automation, and/or programming (internship and extracurricular experience is applicable)


PREFERRED SKILLS AND EXPERIENCE: 



  • Excited by a quick and iterative design and manufacturing role

  • Proven ability to solve complex problems with simple solutions in both design and implementation stages

  • Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionally

  • Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe 

  • Hazardous process expertise in an aerospace, oil and gas, or chemical industry where high pressure or hazardous systems for fluids or gasses were in use


Experience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in. 


Electrical/Industrial Controls: 



  • Electrical sizing of motors, valves, pneumatics, cables, circuit protection, VFDs, motor starters, various other motion systems 

  • Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays 

  • Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes

  • Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)

  • Field bus networks, serial communication, Profinet and Ethernet communications

  • Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind

  • Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards 


Industrial Software: 



  • PLC programming, preferably Siemens TIA Portal structured text + ladder

  • HMI, SCADA, IoT (MQTT, OPC-UA), ignition systems with focus on user friendly navigation and machine health monitoring and control 

  • Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP 

  • Robotics programming, preferably ABB

  • Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation 


ADDITIONAL REQUIREMENTS: 



  • Ability to work long hours and weekends as necessary to support critical milestones 

ITAR REQUIREMENTS:



  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  


SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.


Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [email protected]

Other facts

Tech stack
PLC Programming,SCADA Development,Automation Systems,Hazardous Materials Handling,Electrical Systems Design,Industrial Software,Troubleshooting,Control Logic Development,Instrumentation Calibration,Safety Compliance,Root-Cause Analysis,Communication Skills,Problem Solving,Process Optimization,Field Instrumentation,Electrical Sizing

About SpaceX

SpaceX designs, manufactures and launches the world’s most advanced rockets and spacecraft. The company was founded in 2002 by Elon Musk to revolutionize space transportation, with the ultimate goal of making life multiplanetary.

SpaceX has gained worldwide attention for a series of historic milestones. It is the only private company ever to return a spacecraft from low-Earth orbit, which it first accomplished in December 2010. The company made history again in May 2012 when its Dragon spacecraft attached to the International Space Station, exchanged cargo payloads, and returned safely to Earth — a technically challenging feat previously accomplished only by governments. Since then Dragon has delivered cargo to and from the space station multiple times, providing regular cargo resupply missions for NASA.

For more information, visit www.spacex.com.

Team size: 1,001-5,000 employees
LinkedIn: Visit
Industry: Aviation and Aerospace Component Manufacturing
Founding Year: 2002

What you'll do

  • Design, implement, and maintain automation systems for gas farm operations and wastewater treatment processes. Lead commissioning and troubleshooting of control systems to ensure safe and efficient performance.

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Frequently Asked Questions

What does a Process Controls Engineer, Solar Cell Factory (Starlink) do at SpaceX?

As a Process Controls Engineer, Solar Cell Factory (Starlink) at SpaceX, you will: design, implement, and maintain automation systems for gas farm operations and wastewater treatment processes. Lead commissioning and troubleshooting of control systems to ensure safe and efficient performance..

Why join SpaceX as a Process Controls Engineer, Solar Cell Factory (Starlink)?

SpaceX is a leading Aviation and Aerospace Component Manufacturing company.

Is the Process Controls Engineer, Solar Cell Factory (Starlink) position at SpaceX remote?

The Process Controls Engineer, Solar Cell Factory (Starlink) position at SpaceX is based in Bastrop, Texas, United States. Contact the company through Clera for specific work arrangement details.

How do I apply for the Process Controls Engineer, Solar Cell Factory (Starlink) position at SpaceX?

You can apply for the Process Controls Engineer, Solar Cell Factory (Starlink) position at SpaceX directly through Clera. Click the "Apply Now" button above to start your application. Clera's AI-powered platform will help match your profile with this opportunity and guide you through the application process. You can also learn more about SpaceX on their website.